OBJECTIVES OF THE COURSE
Knowledge and ability to understandAt the end of the course, the students will acquire the basic knowledge related to the manufacturing planning and control of manufacturing systems.SkillsStudents will be able to design the organization of operation and the main processes connected with it, defining the most suitable management policies about the application context. Students will be able to use the knowledge gained to analyse and process numerical data and to support its decisions.Autonomy of judgementThe student should be able to critically evaluate a production system; or design, choose and implement tools for manufacturing planning and control of production system.Communication skillsStudents will acquire the specific vocabulary relating to production management. It is expected that, by the end of this course, the student can communicate, orally and in writing, also by means of solutions of numerical problems, the main content of the course (for example: MPS, MRP, MRP II and so on.), by commonly used tools in the industry, such as tables, block diagrams or flowcharts.Learning abilityStudents who have attended the course will be able to deepen their knowledge in the field of production management, through the autonomous consultation of specialized texts, scientific or for practitioner’s journals or, even outside of the topics covered tightly to class.
No mandatory prerequisite.Desirable the frequency and the overcoming of class related to the design of production systems, technology and statistics.
COURSE CONTENTS SUMMARY
Handle the "productive system" requires both direct experience gained in the field, that knowledge, tools, techniques and models that have theoretical foundations and that can hardly be taken exclusively by the activity carried out in the field.The aims of this course is to present the main tools, techniques and models that can be used to deal with the processes of manufacturing planning and control systems, including the basic principles of inventory management.
PRODUCTION SYSTEM CLASSIFICATIONIntroduction to industrial production management - Long-term planning of production - Aggregate production planning - Production operational planning - Production control – push pull production systemsTHE PRODUCTION PLAN (PP)Production Capacity Measurement The Production Plan Setting - Bowman and Megee Models - What if simulation - Resource Requirements Planning (RRP) ModuleDEMAND FORECASTING TECHNIQUESMoving average method - Exponential average method; Exponential average trend-correction method - Exponential average seasonality methodThe Master Production Schedule (MPS)The Time Cycle Chart - Simple Linear Programming Model - Integral Linear Programming Model - The Rough-Cut Capacity Planning (RCCP)MATERIAL REQUIREMENTS PLANNING (MRP)MRP Functionality- Problems and Limits in Planning with MRP Systems - MRP Method with Low Level Coding – The Capacity Requirements Planning moduleINVENTORY MANAGEMENTReordering policy reordering policy amounts to constant-interval constant comparison between managing stock in constant amount and interval constantSCHEDULINGScheduling of batch production with the production of a single product-programming of batch production with production of more products-setup time and the concept of critical questionBILL OF MATERIALBOM explosion and implosion operations-BOM BOM Types Management-configuratorsSCHEDULING AND PRODUCTION CONTROLFinite capacity scheduling (Finite Capacity Scheduling (FCS)-loading rulesPROJECT MANAGEMENT BASIC PRINCIPLESWork Breakdown Structure-Gantt-network programming techniques: CPM, PERT-PERT Programming in the presence of limited resources
BOOK IN ITALIANDe Toni A.F., Panizzolo R., Villa A., 2013, “Gestione della produzione”, ISEDI, ISBN-10: 8880083589; Sianesi A., 2011, “La gestione del sistema di produzione”, Rizzoli Etas, ISBN-10: 8817068063, ISBN-13: 978-8817068062BOOK IN ENGLISHJacobs F.R., Berry W.L., Whybark D.C., 2011, “Manufacturing planning and control for supply chain management”, McGraw-Hill Education, ISBN-10: 0071750312; ISBN-13: 978-0071750318Stevenson W., 2011, “Operations Management”, McGraw-Hill Higher Education, ISBN-10: 0073525251; ISBN-13: 978-0073525259
ASSESSMENT METHODS AND CRITERIA
The exam consists of a written test including both theoretical questions and exercises.
Theory lessons interspersed with numerical exercises and case studies.